In the face of the new situation of scientific and technological progress, the pace of technological change is accelerating. The garment industry urgently needs to upgrade the manufacturing production system intelligently, use automation to achieve cost reduction and efficiency improvement, and achieve breakthrough through differentiation.
The basic characteristics of clothing are complex, involving style, fabric, color, model, place of origin, brand and many other aspects. At the same time, it also has the characteristics of many varieties, small batch, fast update and tends to be personalized.
What functions can RFID technology realize in the garment industry
1. Improve sorting efficiency
In the garment industry, sorting is an important link in the logistics distribution system. The human resources directly related to it account for more than 50% of the logistics distribution system. The sorting time accounts for 30% ~ 40% of the entire distribution operation time, and the sorting operation cost accounts for 15% ~ 20% of the total distribution cost. Reasonable use of automatic identification technology can greatly reduce the sorting operation time and reduce the enterprise cost.
2. Subcontracting control
The reserved commodity ID is assigned to each OEM manufacturer, so that the original manufacturer can be held responsible for quality problems found during acceptance and sales of goods.
3. Automatic management of raw materials
The purchased materials are coded and labeled with RFID tags as the unique identification, so as to realize the automatic management of the purchase, warehousing, picking, delivery, and warehousing of raw materials. Through the establishment of material supply data files, the quality and price of materials can be effectively controlled.
4. Automatic completion of production statistics and piecework statistics
Through RFID technology, product output statistics and waste statistics can be automatically completed, and then the output completed by each worker can be conveniently counted, and the relevant responsible personnel of defective products can be investigated.
5. Track goods in transit
Using RFID electronic tag as the unique identifier can accurately track the goods in transit and strictly guarantee the arrival time and quantity.
6. Control material cost
Establish a unique commodity identification with all used production materials, decompose the product production plan into the material consumption plan through the product material list, reasonably calculate the cutting allowance, and control the material consumption of each batch of products and the deviation from the standard cost.
7. Quick match order
The electronic label of goods is used as the unique identification of the ordered materials, which can ensure that the order and the arrived goods are matched one by one to avoid confusion, and is conducive to querying the arrival of each order and investigating the quality problems of the supplier's products at any time.
8. Multi Library Collaborative Operation
The warehouse management automation is realized through RFID technology. The goods information can be checked with the information entered in the computer within a few minutes, so as to realize the "visualization" of the goods in stock. It is convenient to check the inventory status of each warehouse and track the logistics process of the products at any time.
9. Improve inventory efficiency
The RFID technology can accurately read all the data of the whole box of goods at one time. The clerk does not need to count the goods one by one. The hand-held reader can also read the information of 5-7 goods at a time, greatly shortening the counting time.
10. Rapid product delivery
Through RFID technology, the information of ordered products can be written in the RFID electronic tag, which can quickly and effectively realize the accurate distribution of products.